Markets Served / Project Experience

Ocean City 1st Street 1.0 MG Elevated Water Storage Tank

Ocean City, Worcester County, Maryland

LocationOcean City, Worcester County, Maryland
MarketWater Storage and Tanks

Contract details

Johnston Construction Company — Contract
$1,875,339
Concrete Services Division — Contract
$163,497

Team Members

Owner
Town of Ocean City, Maryland
Engineer
Whitman, Requardt & Associates, LLP
Prime Contractor
CB&I Inc. / Chicago Bridge & Iron Co.
Civil Subcontractor
Johnston Construction Company

Key Accomplishments

Johnston Construction Company

  • Installed and maintained erosion and sediment controls throughout JCC's work and coordinated site drainage, groundwater control and temporary measures necessary to maintain suitable construction conditions.
  • Performed the project's required site surcharge program to address anticipated settlement and down-drag conditions prior to installation of the permanent tank foundation.
  • The geotechnical design called for a temporary surcharge over the tank footprint to preload the underlying soils prior to pile installation, including settlement monitoring and controlled removal after the required consolidation had occurred.
  • Provided the augered pressure grouted pile foundation supporting the elevated tank ringwall, with Berkel & Company Contractors identified as JCC's specialty pile subcontractor.
  • Foundation criteria required APG piles extending to approximately 76 feet below grade, terminating in the site's very dense sand layer. Design options included 14-inch and 16-inch piles, together with required static pile-load testing.
  • Coordinated pile load testing, pile installation records and grout-break testing as part of foundation quality assurance and documentation.
  • Installed CB&I-furnished foundation anchor bolts and constructed the concrete floor and pipe-support systems located within the base of the tank.
  • Performed concrete and geotechnical testing and furnished associated test reports required to document compliance with the project requirements.
  • Furnished and installed the project's floor-drain piping system.
  • Furnished and installed piping, valves, fittings, pipe supports and thrust blocks from the limits of the 16-inch water main through the 16-inch inlet/outlet base tee, integrating the tank with the municipal water distribution system.
  • Furnished and installed the precast overflow structure and associated overflow piping.
  • Furnished and installed the project's packaged simplex booster-pump system, including associated mechanical, electrical and control integration.

Concrete Services Division

  • Served as Trade Subcontractor to Johnston Construction Company for the concrete portion of the Town of Ocean City's 1st Street Elevated Water Storage Tank project.
  • Furnished the labor, materials, tools and supervision necessary for concrete forming, placement, finishing and curing in accordance with the project structural and mechanical drawings, applicable specifications and project addenda.
  • Completed an approximately 286-cubic-yard concrete package supporting the new elevated water-storage tank site and associated structures.
  • Constructed concrete retaining-wall footings and retaining walls, including extensive formwork, placement, finishing and curing operations.
  • Installed 146 dowels for retaining-wall coping and completed associated concrete support work for the retaining-wall system.
  • Formed and placed 24 fence-post pilasters and completed grout work at the tops of the pilasters as part of the site's permanent fencing improvements.
  • Constructed the equipment-shelter foundation system, including wall footings, a communication shelter pad and concrete support walls.
  • Completed concrete work for the shelter's stair footings, stair-support walls, stairs and landing, integrating the relocated equipment shelter with the finished tank site.
  • Formed and placed the primary tank pile cap, providing a major structural concrete component associated with the elevated-tank foundation system.
  • Constructed the interior tank floor slab and performed grout fill within the tank interior as required by the structural details.
  • Constructed multiple concrete supports for the tank's process and distribution piping, including six pipe-support footings within the slab, four spread-footing pipe supports and ten additional pipe supports.
  • Constructed 20 ice-bridge post foundations, providing structural support for the tank site's ice-bridge assemblies.
  • Performed a broad range of concrete-forming operations including footings, slabs-on-grade, curved walls, straight walls, columns, special forms, boxouts and retaining walls.
  • Performed concrete placement for footings, slabs, walls, columns, special structures, fill and grout, along with the associated finishing and curing work.

Project Description

Served as Civil Subcontractor to CB&I Inc., performing a multidisciplinary package of civil, mechanical, electrical, instrumentation and controls work supporting construction of the Town of Ocean City's new 1.0-million-gallon elevated water storage tank.

Performed site layout and surveying, parking-lot demolition, clearing, grading and comprehensive site-development work required for construction of the new elevated tank facility.

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