Markets Served / Project Experience

Sussex Shores WTP No. 1 Pretreatment Improvements

Bethany Beach, Sussex County, Delaware

LocationBethany Beach, Sussex County, Delaware
MarketWater Treatment Plants

Contract

$329,390

Team Members

Owner
Sussex Shores Water Company
Engineer
Hatch Mott MacDonald
Prime Contractor
Johnston Construction Company

Key Accomplishments

  • Removed the existing flocculation tank and hydropneumatic tank, including associated equipment, concrete bases and supports, and repaired affected building wall openings and surrounding areas.
  • JCC coordinated the temporary removal and storage of the existing slat-tray aerators to permit installation of the new aerator discharge piping and pretreatment equipment.
  • Replaced the aerator inlet piping and installed the new aerator discharge piping system, including fittings, supports, insulation and heat tracing.
  • Installed a new 10-inch in-line mechanical flash mixer and the associated mechanical, electrical and instrumentation components required to integrate the mixer into the treatment process.
  • The in-line mixer was designed around an ANCO Series 5000 or approved equal, with Type 316 stainless-steel submerged components, dual counter-acting axial impellers and a minimum ¾ HP drive motor.
  • JCC integrated the new in-line mixer with the aeration process controls, with the mixer interlocked to operate whenever the slat-tray aeration blowers were operating.
  • Installed new chemical-feed piping for sodium hypochlorite, hydrated lime and polyaluminum-blend treatment chemicals, together with associated support systems and pipe insulation.
  • Coordinated chemical piping using corrosion-resistant PVC/CPVC systems, valves and accessories suitable for the applicable chemical service.
  • JCC performed the High Service Pump upgrades, including removal of existing pump piping, valves and fittings and reconfiguration of the existing pumping arrangement.
  • Removed High Service Pump No. 1 and its existing direct drive, including demolition of the associated pump base and repair of the existing concrete floor.
  • Relocated High Service Pump No. 4 to the former Pump No. 1 position and constructed the required new concrete pump pad.
  • Removed the existing Pump No. 3 installation and installed a new High Service Pump No. 3, complete with a new concrete equipment foundation and associated piping connections.

Project Description

Johnston Construction Company served as Prime Contractor for the pretreatment improvements at Sussex Shores Water Company’s Water Treatment Plant No. 1 in Bethany Beach, Delaware. The executed contract identifies Sussex Shores Water Company as Owner and Hatch Mott MacDonald as Engineer.

Managed a multi-discipline treatment-plant upgrade encompassing demolition, process piping, high-service pumping, concrete, mechanical equipment, electrical, instrumentation and controls, while coordinating construction within an operating water-treatment facility.

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